Deutsch
 
Abstand
KAMAT - Pumpen GmbH & Co. KG

High pressure decoating

Removing Rust and Paint with Water/Sandblasting

A cleaning method which is very often used is the addition of sand or other abrasives to the
high pressure water = Water-Sandblasting.

In more and more countries, the use of pure sand only is either forbidden or is considerably restricted by law; in these countries the water-sandblasting method is a possible alternative. The working tool comprises a high pressure gun onto which an injector is mounted and through which abrasive material (sand, quarry sand, blast furnace slag, etc.) is added to the water jet.

As a basic rule it can be said that the higher the working pressure, the lower the amount of additives is required. The latest generation of injectors are suitable for jetting at a working pressure of between 500 and 1000 bar.
The water-sandblasting method is absolutely dust-free.

Steel surfaces treated in this manner are optically perfectly acceptable. All traces of the old paint layers and rust can be removed. Nevertheless, stubborn scale layers cannot be removed by this method - it is there for extremely difficult to get a degree of cleanliness certified to comply with the requirements of WJ 1.

Furthermore, the time required for treating a given area is far greater than when using
working pressures of 2000 - 2500 bar.

Apllication Report: Sandblasting (109 KB)

Cleaning Paint Grids in the Car Industry

Cleaning of paint booths in the automobile industry is a daily problem. In large companies, the cleaning work has to be carried out on a weekly basis.

Our partner in Turkey, Messrs. HIDROTEK, has a frame contract for cleaning all of the paint
booths and grids in the production facilities of the company HONDA in Turkey.

Our Turkish partner carried out the cleaning of the walls and the ducts using high pressure guns. The floor grids were cleaned using a KAMAT surface cleaner.

The work with high pressure guns was carried out at a pressure of 600 - 700 bar and with fan jet nozzles 15°, 2 mm ø.

the state of the floor grids in the paint booths, prior to cleaning.
Worker in the paint booth, cleaning the air ducts.
This photo shows the cleaned grid and the shaft below it, which was also cleaned.
Application Report: Cleaning Paint Grids in the Car Industry (499 kb)

Removal of Coatings and Paint Layers from Sheet Metal Roofs

In the course of time, coatings on galvanized sheet metal roofs become weather-beaten, brittle and porous. Before a new coating can be applied, the old coating must be thoroughly removed. The roof itself, when exposed to the weather, will start to corrode after a number of years.

The market leaders for suitable coatings and paints insist on a complete removal of the top coat and of teh primer, which is very often firmly bonded to the surface, either manually or by means of spraying systems before a ndw coating can be applied.

The paint manufacturers will give a guarantee of 20 years for their products provided the existing layers have been thoroughly taken off and the underground has been derusted (optimum surface preparation).

A specialist company in Austria has been handling the problem of removing coatings thoroughly from tin roofs for five years now. Before they purchased a KAMAT machine they had been doing the job manually using right-angle grinders. This conventional
method is extremely loud and is a nuisance because of the amount of dust generated.

Rate of performance per day: 100 - 250 m² - depending on the consistency of the old paint layers.

Thorough decoating using the KAMAT Surface Cleaner 2500air. Working pressure: 2000 – 2500 bar.
Steel sheet roof after surface treatment, prior to final treatment of
the joints.
Surface Cleaner 2500air in operation
Application Report: Removal of Coatings and Paint Layers from Sheet Metal Roofs (305 kb)

IFAT 2010 in Munich

Visit us!

Hall B4 - Booth 212


Mining hydraulics

For many years KAMAT has been developing and manufacturing plunger pumps and hydraulic stations for underground mining – internationally

>> more about Mining hydraulics