What are positive displacement pumps and how do they work?

Positive displacement pumps are special pumps that transport liquids or gases by displacement. In contrast to other types of pumps, such as centrifugal pumps, their mode of operation is based on the principle of displacing volume elements. Plunger pumps are not turbomachines.

KAMAT is an expert for positive displacement pumps in the industrial sector. Our advanced positive displacement pumps are at the heart of efficient and reliable processes in numerous industrial sectors. With a combination of innovative technology, robust design and customized functionality, our pumps offer unmatched performance tailored specifically to the needs of demanding industrial applications.

Unsure which pump is right for your requirements? Use our pump finder and discover the ideal high-pressure pump for your needs!

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Functionality of positive displacement pumps

The main function of a positive displacement pump is to contain a certain amount of the fluid to be pumped in a chamber and to move it from an inlet to an outlet by mechanical movement (e.g. turning or pushing). This process is achieved by various mechanisms, such as pistons, diaphragms, screws or gears. These mechanisms periodically increase the volume in the chamber (to draw in the medium) and then reduce it (to displace it). If the displacement is done by a plunger, the pumps are also called plunger pumps. Plunger pumps are oscillating positive displacement pumps.

  1. Suction phase: The displacer (e.g. a piston or plunger) in the pump retracts, enlarging the working chamber and allowing fluid to flow in through the suction valve. The discharge valve prevents the fluid from flowing back from the discharge line into the working chamber.
  2. Displacement phase: The displacer moves forward, reducing the volume of the working chamber and increasing the pressure inside. The pressure valve opens and the fluid can flow into the pressure line, while the suction valve prevents the fluid from flowing back into the suction line. 
  3. The working chamber is then back in the suction phase.
Plungerpumpe

Areas of application for oscillating positive displacement pumps

Due to their efficiency and precision, positive displacement pumps are indispensable in a variety of industries. Some of the most common applications include

  • Industrial cleaning
  • Mining
  • Shipyards (as part of industrial cleaning)
  • Construction (concrete cleaning)
  • chemical industry
  • Aquaculture (as part of industrial cleaning)
  • Oil and gas industry
  • Process technology (= chemistry)

Positive displacement and centrifugal pumps: What are the differences? (h2)

Positive displacement pumps and centrifugal pumps, also known as centrifugal pumps, are two basic types of pumps that differ significantly in their mode of operation and areas of application. The following table provides an overview of the main differences between these two pump types:

Feature

Positive displacement pump

Centrifugal pump

Operating principle

Mechanical displacement of a defined volume of liquid. Pumps discontinuously. 

Utilization of centrifugal force by a rotating impeller to accelerate and pump liquid. A flow machine that pumps continuously.

Flow rate

Virtually constant, independent of operating pressure – ideal for precise volumetric dosing.

Varies with the system pressure. The flow rate decreases as the pressure increases.

Efficiency

Extremely high

Medium

Pressure sensitivity

Low – the flow rate remains stable even with pressure changes.

Highly sensitive to pressure changes, which affects the flow rate.

Self-priming

No.

No.

Areas of application

Suitable for high viscosity fluids and applications requiring precise metering or high pressure, such as industrial high pressure cleaning, mining, shipyards, construction, chemical, aquaculture, oil and gas and process industries. 

Ideal for applications with high flow rates and low pressure, such as water supply and cooling systems.

Suitable for a wide variety of corrosive, toxic or explosive fluids as the components and seals can be manufactured from a wide variety of materials with a wide variety of sealing systems, even as individual items

Poorly adjustable to critical fluids, as they are usually made of cast parts that can only be modified at great expense.

Positive displacement pumps – variants

Positive displacement pumps are a class of pumps that pump liquids by periodically enlarging and reducing a working chamber. They are available as 

  • oscillating pumps (e.g. piston or diaphragm pumps)
  • rotating pumps (e.g. gear or rotary lobe pumps) 
  • as well as pumps with a combination of a rotating and oscillating movement (e.g. radial piston pumps). 

A very well-known type of oscillating positive displacement pump is the plunger pump. Plunger pumps use a plunger piston (plunger) that moves back and forth in a cylinder. With plunger pumps, the seal does not move with the plunger (as with pistons), but is attached to the pump housing. The back and forth movement of the plunger, which is often made of ceramic, draws liquid into the cylinder, which is then expelled by the movement of the plunger in the direction of an outlet valve. Plunger pumps are not used for gases, as plunger pumps generally have too large dead spaces. 

Positive displacement pumps: Versatile solutions for precise fluid transfer

Positive displacement pumps are known for their ability to move precise volumes of liquid in a variety of industries. These pumps are ideal for applications that require precise flow control.

Reciprocating pumps

Reciprocating pumps are a key category of positive displacement pumps specifically designed for precise fluid transfer. These pumps use one or more pistons that move back and forth in cylinders. This movement creates a vacuum that draws in the liquid and pushes it out as it moves back. This mode of operation enables extremely precise control over the volume pumped. Reciprocating piston pumps are particularly effective when handling highly viscous liquids and can generate extremely high pressures. Their robust design ensures durability and reliability even under demanding operating conditions. Their adaptability makes them ideal for a wide range of industrial applications, including the chemical and food industries, where precise metering and handling of viscous products is required.

Reciprocating Pumps

Diaphragm pumps

Diaphragm pumps are characterized by a flexible diaphragm that moves up and down regularly, thus conveying the liquid through the pump. This pump technology is particularly advantageous when handling corrosive or abrasive media, as the liquid is completely isolated from the mechanical parts and there are no dynamic seals. This minimizes wear and increases the service life of the pump. Diaphragm pumps are therefore ideal for use in process engineering and other industries where clean and contamination-free processes are critical. Their ease of maintenance and ability to run dry without damage make them a popular choice in many industrial applications. However, diaphragm pumps are extremely expensive and are therefore increasingly being replaced by much cheaper plunger pumps.

Diaphragm Pumps

Screw pumps

Screw pumps use two precisely intermeshing screws to deliver media continuously and evenly. This type of pump is particularly known for its ability to produce a pulsation-free flow, making it ideal for applications where vibration and pulsation are undesirable, such as in food processing or the pharmaceutical industry. Their design allows them to efficiently move both low and high viscosity fluids, further increasing their versatility and popularity. Screw pumps are also known for their durability and low maintenance requirements, making them a cost-effective solution in many industrial processes.

Screw Pump

Gear pumps

Gear pumps are known for their robustness and reliability, making them suitable for a wide range of industrial applications. These pumps work with two or more gears that mesh together to transport liquids. The gear pump is particularly effective when handling different viscosities, from thin to very thick media. Their design enables a smooth, efficient flow with little turbulence, making them ideal for precise dosing and pumping tasks. Their ease of maintenance and high performance make gear pumps a preferred choice in the chemical, petrochemical and food industries.

Gear Pump

Gerotor pumps

Gerotor pumps utilize an internal gear design in which an internally toothed gear drives the internal externally toothed gear, which is positioned eccentrically. This design provides a smooth, even flow that is ideal for lubricant applications and hydraulic systems. Their compactness and efficiency in low to medium pressure ranges make them popular in the automotive industry and in machines that require precise fluid handling.

Gerotor Pump

Peristaltic pumps

Peristaltic pumps offer gentle and sterile handling of liquids, as the medium only comes into contact with a flexible tube that is compressed by rollers. These pumps are ideal for sensitive media such as in biotechnology and medical applications as they prevent contamination and are easy to clean. Their precision and reliability are particularly appreciated in food processing and pharmaceutical production.

Peristalic Pump

Vane pumps

Vane pumps work with a rotating disk in an oval housing, with several movable vanes in radial slots varying the volume of the working chamber. They are particularly suitable for medium pressures and are characterized by their ability to handle a wide range of liquids. Their adaptability makes them useful in many industries, including the automotive and aerospace industries.

Vane Pump

Positive displacement pumps from KAMAT: high performance meets quality

At KAMAT, the specialist for high-pressure technology, we understand that every industry has its own challenges and requirements. That’s why we offer a wide range of positive displacement pumps suitable for a variety of applications – from the chemical and process industries to mining and construction. Discover how our positive displacement pumps can help boost your productivity and reduce operating costs while ensuring the highest safety standards.

Find out how we can revolutionize your industrial processes with tailor-made solutions and first-class service.

Inform now and increase industrial efficiency!

Benefits of positive displacement pumps from KAMAT

KAMAT positive displacement pumps are synonymous with innovation and quality, specifically designed to meet the demanding needs of industry. Here are some of the key benefits that make KAMAT high-pressure pumps a preferred choice in various industries:

  • High efficiency and precision: KAMAT positive displacement pumps are known for their high flow accuracy. They enable precise control of flow and pressure, which is crucial in processes that require accurate metering. The high efficiency leads to considerable energy savings
  • Robustness and durability: The pumps are known for their robust design and ability to operate reliably even in harsh conditions. They can withstand corrosive, abrasive or highly viscous media, ensuring a longer service life and lower maintenance costs.
  • Flexibility in applications: KAMAT has a wide range of positive displacement pumps suitable for a wide variety of requirements. From the chemical and food industries to mining and the oil and gas industry, KAMAT offers customized solutions for diverse industrial requirements.
  • Customer-specific service and support: KAMAT is characterized by outstanding customer service. From advice and customization of pumps to after-sales service and technical support worldwide, KAMAT offers comprehensive support for its customers.

This combination of performance, reliability and customer focus makes KAMAT positive displacement pumps an ideal solution for industrial companies looking for high-quality and efficient pump systems.

ISO
US
IMP
Oil & Gas
High-Pressure Pumps Table
KAMAT high pressure plunger pump K100
K100-3
max. 2000 bar
max. 29008 psi
max. 6,8 l/min
max. NaN us-gpm
max. NaN imp-gpm
max. NaN bbl/h
max. 15 kW
max. 20.4 hp
max. 25 kg
max. 55.1 lbs
KAMAT high-pressure pump K4500-3G
K4500-3
max. 3000 bar
max. 43511 psi
max. 232 l/min
max. 61.3 us-gpm
max. 51.0 imp-gpm
max. 87.6 bbl/h
max. 45 kW
max. 61.2 hp
max. 195 kg
max. 429.9 lbs
KAMAT high-pressure plunger pump K8000-3G
K8000-3G
max. 2950 bar
max. 42786 psi
max. 283 l/min
max. 74.8 us-gpm
max. 62.3 imp-gpm
max. 106.8 bbl/h
max. 75 kW
max. 102.0 hp
max. 250 kg
max. 551.2 lbs
KAMAT high pressure plunger pump K9000-3G
K9000-3G
max. 3100 bar
max. 44962 psi
max. 283 l/min
max. 74.8 us-gpm
max. 62.3 imp-gpm
max. 106.8 bbl/h
max. 90 kW
max. 122.4 hp
max. 255 kg
max. 562.2 lbs
Plunger Pump K11000-3G on page high pressure pumps of KAMAT
K11000-3G
max. 2760 bar
max. 40030 psi
max. 454 l/min
max. 119.9 us-gpm
max. 99.9 imp-gpm
max. 171.3 bbl/h
max. 110 kW
max. 149.6 hp
max. 425 kg
max. 937.0 lbs
high pressure pump K18000-3G of the selection of the KAMAT plunger pumps
K18000-3G
max. 3500 bar
max. 50763 psi
max. 522 l/min
max. 137.9 us-gpm
max. 114.8 imp-gpm
max. 197.0 bbl/h
max. 180 kW
max. 244.7 hp
max. 440 kg
max. 970.0 lbs
KAMAT Hochdruck-Plungerpumpe K25000-3G
K25000-3G
max. 3200 bar
max. 46412 psi
max. 1148 l/min
max. 303.3 us-gpm
max. 252.5 imp-gpm
max. 433.2 bbl/h
max. 250 kW
max. 339.9 hp
max. 965 kg
max. 2127.5 lbs
KAMAT Hochdruck-Plungerpumpe K4500-3G
K45000-3G
max. 3500 bar
max. 50763 psi
max. 1310 l/min
max. 346.1 us-gpm
max. 288.2 imp-gpm
max. 494.4 bbl/h
max. 450 kW
max. 611.8 hp
max. 1360 kg
max. 2998.3 lbs
high pressure plunge rpump K55000-5G on page high pressure pumps from KAMAT
K55000-5G
max. 3500 bar
max. 50763 psi
max. 1913 l/min
max. 505.4 us-gpm
max. 420.8 imp-gpm
max. 721.9 bbl/h
max. 550 kW
max. 747.8 hp
max. 2200 kg
max. 4850.2 lbs
quintuplex plunger pump on page high pressure pumps from KAMAT
K100000-5G
max. 3500 bar
max. 50763 psi
max. 3482 l/min
max. 919.8 us-gpm
max. 765.9 imp-gpm
max. 1314.1 bbl/h
max. 1000 kW
max. 1359.6 hp
max. 3650 kg
max. 8046.9 lbs
high pressure pump K55000, a quintuplex plunger pump of KAMAT
K150000-5G
max. 3500 bar
max. 50763 psi
max. 4677 l/min
max. 1235.5 us-gpm
max. 1028.8 imp-gpm
max. 1765.0 bbl/h
max. 1500 kW
max. 2039.4 hp
max. 7500 kg
max. 16534.7 lbs

Info downloads displacement pump

KAMAT High-Pressure Pump Portfolio
KAMAT Portfolio High-Pressure Plunger Pumps KAMAT High-Pressure Pumps 24 PDF Icon 3.2 MB
Performance List
Performance List Plunger Pumps KAMAT Performance List PDF Icon 453.8 KB
High-Pressure Pumps
Triplex Plunger Pump K100-3 Technical Data PDF Icon 301.2 KB
Triplex Plunger Pump K4500-3 Technical Data PDF Icon 470.9 KB
Triplex Plunger Pump K8000-3G Technical Data PDF Icon 451.4 KB
Triplex Plunger Pump K9000-3G Technical Data PDF Icon 472.8 KB
Triplex Plunger Pump K11000-3G Technical Data PDF Icon 280.3 KB
Triplex Plunger Pump K18000-3G Technical Data PDF Icon 272.1 KB
Triplex Plunger Pump K25000-3G Technical Data PDF Icon 661.6 KB
Triplex Plunger Pump K45000-3G Technical Data PDF Icon 583.3 KB
Quintuplex Plunger Pump K55000-5G Technical Data PDF Icon 281.9 KB
Quintuplex Plunger Pump K100000-5G Technical Data PDF Icon 302.1 KB
Quintuplex Plunger Pump K150000-5G Technical Data PDF Icon 435.8 KB